SINOMAC Glass Autoclave, Professional Design Leads to Perferct Performance.
SINOMAC glass autoclave is suitable for manufacturing various laminated glass, especially those with PVB or SGP material films, and it also can guarantee the perfect product quality and high yield, in which temperature, pressure and vacuum can be controlled effectively. It can get the best temperature and pressure for manufacturing laminated glass with various technique requirements through a full set of specially designed inner convection circulation devices combining with power adjustable heating system, proportional pressure controlling elements and efficient cooling unit.
The whole operation process of SINOMAC glass autoclave has 9 segments. During the whole process, temperature and pressure in all segments will be monitored by HIM or PC, and the operation process will be realized by our exclusively developed TPC (Thermal Processing Control) software which is based on PLC control system to ensure the full automatic operation.
Continuous innovation and improvement ensure our technology is up to date, the most important features of our glass autoclave are as below:
Based on customer’s specific specification, we can achieve accurate temperature and pressure control in compliance with the process requirement.
It has an on-line power consumption monitoring device, which can automatically stores the power consumption of one working process for the cost statistics and analysis.
Optimized air duct structure, efficient circulation fan, excellent thermal insulation system and intelligent temperature control and regulation, all of these ensure uniformity of temperature and maximum energy saving.
According to the requirements of homogenizing furnace, SINOMAC glass autoclave can also be used as preheating vacuum chamber and homogenizing furnace.
High-quality materials and high-standard manufacturing process bring up a much safer and more stabler autoclave.
Fully sealed special circulation fan. No leakage and no need to maintain.
Independent main & auxiliary cooling systems can improve cooling efficiency and achieve accurate linear control of cooling gradient.
The heating system can be electric heating, indirect steam heating and indirect thermal oil heating.
The autoclave has mechanical, electronic and software tripartite safety interlock protection.
The exclusively developed TPC control software based on PLC control system can realize manual, automatic or redundant operation for the working process control,and it can be connected to LAN to realize centralized management and control when entering into the factory DCS system.
For monitoring the working process, we can choose IPC (Industrial Personal Computer), touch screen or controller as the upper monitor.
Besides monitoring the autoclave working process, It can also monitor the auxiliary equipment system, such as gas storage tanks, air compressors, vacuum system and cooling station.
SINOMAC can design and manufacture the glass autoclave with various quick-opening modes.
Working process of SINOMAC glass autoclave.
The whole operation process of SINOMAC Glass Autoclave has 9 segments. During the whole process, temperature and pressure in all segments will be monitored by HIM or PC, and the operation process will be realized by our exclusively developed TPC (Thermal Processing Control) software which is based on PLC control system to ensure the full automatic operation.
Excellent comprehensive performance can save cost 30%. We made this happen.
Different heating modes.
Our standard heating mode for glass autoclave is electrical heating. Heating element using nickel chromium alloy heater, at the same time to meet the demand of the market, we also can use other heating mode, which include infrared heating, steam heating, heat conduction oil heating and gas heating.
Meet the different size requirements.
SINOMAC can design and fabricate the glass autoclaves with most sizes, the diameter from 1.5 meter to 4 meters, and the length from 1 to 21 meters.
No autoclave is complete without the proper auxiliary systems for vacuum supply, pressurization supply, and cooling water supply. SINOMAC can provide closed-loop cooling systems, vacuum systems, liquid nitrogen tanks and vaporizers, cold traps, and any auxiliary component or system you need.
Designed to meet global demand
We can design and fabricate the autoclave in compliance with the following standards:
Chinese Standard, GB150-2011
American Standard ASME SEC VIII DIV.1 with ASME Certificate
European Standard PED 97/23/EC with CE certificate.
Germany Standard, AD2000
SINOMAC provides turnkey project of all our autoclave systems. From project planning and design to installation and service, a full set of solutions. You do not have to worry about non professional, we will complete the installation and debugging in accordance with your specific requirements, and at the same time a professional training to solve your worries.
|Max. Glass Size|
|SN-BGF1220||1200 mm||2000 mm||160 °C||1.5 MPa||1000×2000 mm|
|SN-BGF1630||1650 mm||3000 mm||160 °C||1.5 MPa||1350×3000 mm|
|SN-BGF2040||2000 mm||4000 mm ||160 °C||1.5 MPa||1600×4000 mm|
|SN-BGF2045||2000 mm||4500 mm ||160 °C||1.5 MPa||1600×4500 mm|
|SN-BGF2550||2500 mm||5000 mm ||160 °C||1.5 MPa||2200×5000 mm|
|SN-BGF2650||2650 mm||5000 mm||160 °C||1.5 MPa||2300×5000 mm|
|SN-BGF2660||2650 mm||6000 mm||160 °C||1.5 MPa||2300×6000 mm|
|SN-BGF2860||2850 mm||6000 mm||160 °C||1.5 MPa||2500×6000 mm|
|SN-BGF2880||2850 mm||8000 mm||160 °C||1.5 MPa||2500×8000 mm|
|SN-BGF3060||3000 mm||6000 mm||160 °C||1.5 MPa||2650×6000 mm|
|SN-BGF3080||3000 mm||8000 mm||160 °C||1.5 MPa||2650×8000 mm|
|SN-BGF3090||3000 mm||9000 mm||160 °C||1.5 MPa||2650×9000 mm|
|SN-BGF3360||3350 mm||6000 mm||160 °C||1.5 MPa||3000×6000 mm|
|SN-BGF3380||3350 mm||8000 mm||160 °C||1.5 MPa||3000×8000 mm|
|SN-BGF33100||3350 mm||10000 mm||160 °C||1.5 MPa||3000×10000 mm|
|SN-BGF3580||3500 mm||8000 mm||160 °C||1.5 MPa||3150×8000 mm|
|SN-BGF35100||3500 mm||10000 mm||160 °C||1.5 MPa||3150×10000 mm|
|SN-BGF35120||3500 mm||10000 mm||160 °C||1.5 MPa||3150×12000 mm|
|SN-BGF35150||3500 mm||10000 mm||160 °C||1.5 MPa||3150×15000 mm|
|SN-BGF3680||3650 mm||8000 mm||160 °C||1.5 MPa||3300×8000 mm|
|SN-BGF36120||3650 mm||12000 mm||160 °C||1.5 MPa||3300×12000 mm|
|SN-BGF36150||3650 mm||15000 mm||160 °C||1.5 MPa||3300×15000 mm|
Vessel design and fabrication
Power, voltage, frequency selection
Compressed air system
Cooling system options
Glass loading trolley
Transportation of Autoclave to your facility
Installation of the autoclave at your facility
Training by SINOMAC's Engineer
Laminated glass is a type of safety glass that holds together when shattered. In the event of breaking, it is held in place by an interlayer, typically of polyvinyl butyral (PVB), between its two or more layers of glass. The interlayer keeps the layers of glass bonded even when broken, and its high strength prevents the glass from breaking up into large sharp pieces. This produces a characteristic "spider web" cracking pattern when the impact is not enough to completely pierce the glass. Laminated glass, as the most safe glass, has been widely used in all walks of life. With the development of science and technology, people are further exploring its more application space.
★ Architectural lminated glass field
Glass autoclave is widely used for manufacturing laminated glass, such as glass building wall, stair handrail, balcony, canopy, building reinforcement, decoration and so on.
★ Automotive industry
Laminated windshields, is an irreplaceable product, it is more and more used in cars, buses, construction machinery, sightseeing cars and so on now, in addition to providing a broader vision, more attention to its security. Glass autoclave is the key equipment in manufacturing this kind of glass.
★ Bulletproof glass
Laminated glass was originally used in bulletproof field, mainly used in places of higher security, such as banks, hospitals, financial institutions, villas, as well as bulletproof armored vehicles, cars, money carriers, aircraft and other equipment. SINOMAC glass autoclave with the unique TPC control software has excellent performance in the manufacture of this kind of glass.
★ Photovoltaic cells field
In the field of solar cell, especially the laminating of amorphous silicon film solar cell , using high quality and life PVB materials for assembling, in line with the BIPV (photovoltaic curtain wall integration) engineering requirements. SINOMAC high efficient convection glass autoclave is the perfect product for making this glass. It is time-saving, efficient and energy-saving.
★ Application in other fields
Glass autoclave is also widely used in the manufacture of laminated photoelectric glass, LED display screen, fire-resistant glass, conductive glass, PVB film test and interlayer acrylic plate.