Composite autoclave is mainly used for the metal/nonmetal composite bonding structure and high strength carbon fiber, glass fiber, boron fiber, aramid fiber and composite materials’ (such as polyimide, bismaleimide, epoxy resin and thermoplastic resin matrix, etc.) hot pressing and curing, it is the key equipment which manufacturing composite materials products.
SINOMAC composite autoclave has excellent structure and operation performance, the reliability and the precision of the cycles which can be obtained with it, ensuring the high quality standard of curing composite material products.
|SINOMAC Autoclave is a sealed pressure vessel which can be heated by a forced convection heating unit, where temperature, pressure and vacuum can be controlled effectively. By means of an advanced design, consisting of a forced convection fun and motor unit, output heating power system can be adjusted 0-100%,proportional control of the pressurization, cooling and exhaust components. It can obtain an uniform temperature and pressure according to the process curve. Temperature is check in heating, keeping, and cooling phase. The heating / cooling gradients can be set by operator. Pressure is adjusted in pressurization, keeping, release phase.|
Advantages of TPC Control Software
SINOMAC composite autoclave is controlled by our advanced Thermal Process Control System (TPC). This TPC software is developed on base of PLC which is exclusively used in composites curing. On the basis of the advantages of various control systems at home and abroad, SINOMAC team develops this very popular software. It has powerful database capabilities, including: batch database, part attached device database, process curve database, data acquisition database, etc. It can achieve user rights login, part sensor selection, batch statistics, curing curve setup, call, save, print, auto/manual switch, real time data monitoring, record, save, print, system condition monitoring, alarm, quality analysis, data report generation, sensor accuracy correction, etc.
TPC Control system is updated annually to meet the changing requirements of the composites industry. It has been one of the most popular and trustworthy solution due to its very reliable performance and powerful function.
Technical Superiority of SINOMAC Composite Autoclave
Reliable Quick Opening Doors
With the help of computer design, we carry out the force analysis to the door structure. For the autoclave in small and medium size, we use the opening mode of transverse arm. It is a type of hydraulic drive. It can achieve fast and stable opening and closing. For the autoclave in big size, the door is supported by a special frame. The autoclave body does not bear any weight of door, so the body can not deform. When the door is pressed tightly to the body, we do not lock the door by rotating it. We use the hinge clamping ring to lock it. The hing clamping ring is driven hydraulically. By this design, the seal ring will not wear out and the opening and closing are convenient and smooth.
Unique Annular Air-duct Structure
Excellent Heating System
Advantages of Air Guide Slot in the Rear
Seal Ring is Insulated by Ceramic Fiber Trough and is Cooled by a Special Cooling System
Unique Cooler Structure to Solve Thoroughly the Problem of Expansion and Contraction
Full Sealed Frequency Conversion Circulation Fan,No Air and Oil Leakage.
Types of Heating Modes in SINOMAC Composite Autoclave
The standard heating mode is electric heating, especially for SINOMAC glass autoclave. The heating element is nickel chromium alloy heater. To meet different requirements in the market, we have other heating modes, it contains:
Infrared heating, steam heating, thermal oil heating and natural gas heating.
SINOMAC Delicate Processing
To guarantee the quality of autoclave, we work under the guidance of strict working process. We totally devote ourselves to each process to make sure every part of high quality and excellent performance.
Dimension and Operation Conditions
SINOMAC has full experience to design and make autoclaves with various dimensions among Ø500x1000mm and Ø4000x40000mm.
Integrated System Structure and Integrity Testing
SINOMAC offers complete pipeline system, including vacuum system, cooling system, air inlet and outlet system and other auxiliary devices. All of the ones are installed on a skid mounted platform. It is very easy and convenient install, maintain and start. All the systems are carried out a full testing before delivery. After users get the autoclave, we can install the test the autoclave again anytime on site.
Complete Auxiliary System
Without suitable auxiliary system to offer vacuum, pressure and cooling water, the autoclave is not complete at all. SINOMAC can offer full and complete auxiliary system, including cooling system, vacuum system, air-compressed system, part trolley and any other auxiliaries.
Global Service and Various Manufacture Standard
SINOMAC can manufacture the autoclave according to Chinese standard, certainly we can offer autoclave to be approved by ASME, PED and AD standard. And the electrical system can be certified by standard of CE and UL.
Global Turn-key Project Service
SINOMAC team has full experience and technical ability to offer global turn-key project service. You don’t have to be worried about the installation and system commissioning. We can carry out a professional and careful train for users.
|Pres. & Depres. Rate|
Heating & Cooling
|SN-CGF1850||1800 mm||5000 mm||250-400 °C||1.2-4.0 MPa||0-0.1 MPa/min||0.5-5 °C/min|
|SN-CGF1860||1800 mm||6000 mm||250-400 °C||1.2-4.0 MPa||0-0.1 MPa/min||0.5-5 °C/min|
|SN-CGF1880||1800 mm||8000 mm||250-400 °C||1.2-4.0 MPa||0-0.1 MPa/min||0.5-5 °C/min|
|SN-CGF2030||2000 mm||3000 mm||250-400 °C||1.2-4.0 MPa||0-0.1 MPa/min||0.5-5 °C/min|
|SN-CGF2040||2000 mm||4000 mm||250-400 °C||1.2-4.0 MPa||0-0.1 MPa/min||0.5-5 °C/min|
|SN-CGF2060||2000 mm||6000 mm||250-400 °C||1.2-4.0 MPa||0-0.1 MPa/min||0.5-5 °C/min|
|SN-CGF2080||2000 mm||8000 mm||250-400 °C||1.2-4.0 MPa||0-0.1 MPa/min||0.5-5 °C/min|
|SN-CGF2550||2500 mm||5000 mm||250-400 °C||1.2-4.0 MPa||0-0.1 MPa/min||0.5-5 °C/min|
|SN-CGF2560||2500 mm||6000 mm||250-400 °C||1.2-4.0 MPa||0-0.1 MPa/min||0.5-5 °C/min|
|SN-CGF25100||2500 mm||10000 mm||250-400 °C||1.2-4.0 MPa||0-0.1 MPa/min||0.5-5 °C/min|
|SN-CGF2880||2800 mm||8000 mm||250-400 °C||1.2-4.0 MPa||0-0.1 MPa/min||0.5-5 °C/min|
|SN-CGF3050||3000 mm||5000 mm||250-400 °C||1.2-4.0 MPa||0-0.1 MPa/min||0.5-5 °C/min|
|SN-CGF3060||3000 mm||6000 mm||250-400 °C||1.2-4.0 MPa||0-0.1 MPa/min||0.5-5 °C/min|
|SN-CGF3080||3000 mm||8000 mm||250-400 °C||1.2-4.0 MPa||0-0.1 MPa/min||0.5-5 °C/min|
|SN-CGF30100||3000 mm||10000 mm||250-400 °C||1.2-4.0 MPa||0-0.1 MPa/min||0.5-5 °C/min|
|SN-CGF30120||3000 mm||12000 mm||250-400 °C||1.2-4.0 MPa||0-0.1 MPa/min||0.5-5 °C/min|
|SN-CGF32100||3200 mm||10000 mm||250-400 °C||1.2-4.0 MPa||0-0.1 MPa/min||0.5-5 °C/min|
Vessel design and fabrication
Power, voltage, frequency selection
Compressed air system
Special resin collector
Cooling system options
Part loading system
Pit transfer bridge
Transportation of Autoclave to your facility
Installation of the autoclave at your facility
Training by SINOMAC's Engineer
Composite autoclave is widely used for the metal/nonmetal composite bonding structure and high strength carbon fiber, glass fiber, boron fiber, aramid fiber and composite materials’ hot pressing and curing.
★ SINOMAC composite autoclave is widely used in the aerospace, weapons, electronic industry fields
Structural parts of aerospace plane: Such as cabin door, fairing, radome, engine case, support, wing, empennage; Shell of large-scale carrier rocket; Main body , shell, Solar panels, Stretchable arms, support and reentry capsule of spacecraft for satellite parts; Vehicle armor, helmet, body armor for ordnance’s defence; satellite antenna and its supporting.
|War aerocraft||Tank and amored vehicle||Carrier rocket|
|Large-scale airplane||Spacecraft, satellite, space station|
★ SINOMAC composite autoclave is widely used in sport equipment fields
Carbon fiber structural beams, covers and wheel hub for auto racing; composite rowing, such as sailboats; golf clubs, fishing rods, carbon fiber racket, etc.
★ SINOMAC Composite autoclave is widely used in rail transit and automotive industry field
Composite body, door, window, fairing for the high speed train; body, stressed component, drive shaft, engine frame and its internal components for the car.
★ SINOMAC Composite autoclave is widely used in wind power generation field
Large composite blade
★ SINOMAC Composite autoclave is widely used in medical field
X-ray machine for medical use, the frame and bracket for CT machine
★ SINOMAC Composite autoclave is widely used in Metal Creep forming field