Medical Waste Autoclave
The steam autoclave is the most popular and cost effective medical waste treatment technology. Unlike the incinerator, the autoclave technology does not generate any hazardous combustion air pollutant emissions, such as hydrochloric acid, carbon monoxide,dioxin, metal (particulate matter), etc. The autoclaved medical waste by product is sanitized and safe for landfill disposal. Medical waste that is properly steam autoclaved is rendered noninfectious and safe for disposal at sanitary landfills.
The working process of SINOMAC medical waste sterilization autoclave
1. Bin Loading
Autoclave bins are loaded with infectious waste and are transferred into the autoclave vessel for treatment. After the door is closed, automatically or manually; the operator is able to start the preprogrammed cycle by pushing a “start” button.
After the autoclave door is closed the following steps are performed by the preprogrammed controller. The first step is the pre-vacuum process. A vacuum of 24"- 28" Hg. is pulled during the pre-vacuum to evacuate the air from the vessel and to expedite and insure good steam penetration into the infectious medical waste. The second step is heating with steam when the temperature rises to 134-138 C. degree and the pressure reaches 3.0-3.8 bars. The waste load is then soaked at temperatures to meet the state regulations and to effectively treat the waste to render it noninfectious and safe for final disposal. The third step is cooling.It is performed through a steam condenser resulting in no steam being released into the atmosphere. The forth is the post vacuum cycle which removes residual steam from the autoclave, flashes residual liquids drying the waste. The fifth step is atmosphere into the sterilization autoclave to insure the pressure reducing .
Once the cycle is completed, the autoclave will illuminate a green light showing the cycle is complete and the door is ready to be opened. The operator will then unload the autoclave and the bin dumper will empty the bins into a compactor or a shredder.
SINOMAC Autoclave Systems shredders are heavy duty, single or double stage shredders to meet required particle size. Each knife configuration has been designed to suit the material for maximum throughputs and optimum size.
SINOMAC Autoclave is the best-class in Medical Waste Sterilization Field
SINOMAC is a professional manufacturer in design, engineering and manufacturing high-tech autoclave system for decontamination of infectious wastes.We have supplied high-tech autoclave system to the medcial waste treatment industry for many years.Our treatment technology systems are designed for high vacuum and high pressure capability,which are subject to a pre-vacuum cycle, pulsating saturated steam cycle, and a post vacuum cycle to facilitate faster and more uniform penetration of steam into the medical waste to be treated. The most important is our ability to provide high quality equipment at competitive price has made us the best-class supplier in the medical waste sterilization autoclave market.
TPC software for medcial waste treatment
SINOMAC autoclave equipped with advanced Thermal Processing Control (TPC) system. The system has the login of user permissions, parts sensor selection, curing process curve setting, calling, saving and printing, full automatic operation, real-time data monitoring, recording, storage and printing,
system status monitoring, event alarm, quality analysis, and so on.
Advantages of SINOMAC Medical Waste AUTOCLAVE
Detailed Production Process
In order to guarantee the quality of medical waste autoclave, we manufacture the equipment under the strict process construction guidance, each working procedure, we do it carefully; for the parts, we use only the highest quality materials.
Meet the Different Size Requirements
SINOMAC can design and build the most size medical waste autoclaves, the diameter from 1.5 meter to 4 meters, and the length from 1 to 21 meters.
Complete Auxiliary System
SINOMAC can offer full and complete auxiliary system, including vacuum system, steam boiler system,waste loading trolley, shredding machine and any other auxiliary.
Global Service and Various Manufacture Standard
SINOMAC can manufacture the autoclave according to Chinese standard
Global Turn-key Project Service
SINOMAC team has full experience and technical ability to offer global turn-key project service. You don’t have to be worried about the installation and system commissioning. We can carry out a professional and careful train for users
|Model||Effective diameter||Effective length||Capacity|
|SN-YLGF100||1000 mm||1800 mm||100 kg|
|SN-YLGF200||1250 mm||2500 mm||200 kg|
|SN-YLGF250||1650 mm||2500 mm||250 kg|
|SN-YLGF300||1650 mm||3000 mm||300 kg|
|SN-YLGF400||1650 mm||4000 mm||400 kg|
|SN-YLGF500||1650 mm||5000 mm||500 kg|
|SN-YLGF600||1650 mm||6000 mm||600 kg|
|SN-YLGF800||2000 mm||6000 mm||800 kg|
|SN-YLGF900||1650 mm||9000 mm|
|SN-YLGF1100||2000 mm||8000 mm||1100 kg|
|SN-YLGF1400||2000 mm||10000 mm||1400 kg|
|SN-YLGF1600||2000 mm||12000 mm||1600 kg|
Vessel design and fabrication
Power, voltage, frequency selection
Lifting dump mechanism for medical waste
Medical waste should be packed and transported after processing. Automatic lifting and handling mechanism is needed. SINOMAC can provide professional lifting devices for customers and work with the whole production line.
Steam boiler system
Shredder system for medical waste treatment
Medical waste loading system
Pit transfer bridge
Transportation of Autoclave to your facility
Installation of the autoclave at your facility
Training by SINOMAC's engineers
Technology Background of Medical Waste Sterilization Autoclave
The steam autoclave is the most popular and cost effective medical waste treatment technology. Unlike the incinerator, the autoclave technology does not generate any hazardous combustion air pollutant emissions, such as hydrochloric acid, carbon monoxide,dioxin, metal (particulate matter), etc. The autoclaved medical waste by product is sanitized and safe for landfill disposal. Medical waste that is properly steam autoclaved is rendered noninfectious and safe for disposal at sanitary landfills. The autoclaved medical waste does not exhibit any leachate characteristics (heavy metals, etc.), as found in ash generated by incinerators.To maximize landfill space, autoclaved medical waste can be safely compacted to achieve 70% volume reduction. Further reduction can be realized by installation of an optional shredder. The shredding process is performed only after the waste has been treated by autoclave. The autoclave technology has been thoroughly promotion and bulk of the medical waste treatment capacity is by autoclave technology.
◆ Infectious, Pathologic and Traumatic medical waste treatment field
◆ Innocuous refining of Animal carcass